Aluminium Composite Panels

Top Five Benefits Of Using ACP Cladding For Commercial Constructions

Top Five Benefits Of Using ACP Cladding For Commercial Constructions

Top Five Benefits Of Using ACP Cladding For Commercial Constructions 1200 600 Viva Composite

Using Aluminum composite panels or ACPs as a cladding material in contemporary buildings has now become a mandate. ACP Cladding offers a structure that is modern and more secure. That is why it is extensively used for building and facade elevation these days. It has proven to be all architects’ favorites as it comes at a budget-friendly price with sheer aesthetics and a wide range of advantages.

ACP Cladding is also known as sandwich panel as two aluminium sheets are stuck to a non-aluminum core for enhanced durability. Let us have a look at some of its benefits to help builders take wise decisions while they plan for their next project.

Composition of Aluminium Composite Panels or ACPs

1. Work smooth & easy:

ACP’s flexibility and light-weight make it easy to bend, fold or turn it in any direction easily without any possibility of cracks or additional structural pressure. It helps while working on a various interior or exterior cladding and façade elevation. As an integral part of modern architecture, ACP cladding offers utter flatness and smoothness resulting in more linear surfaces with a polished finish.

2. Do it for the aesthetics:

Play with shades, color tones, textures and patterns as ACP cladding materials are available in an array of aesthetic finishes. The design is customizable based on your choice of solid colors, glossy & matte finishes or wood, stone and abstract patterns. The variety of designs crafts your dream project into reality.

Five Benefits Of Using ACP Sheet or ACP Cladding

3. Make your building fire-safe:

One of the major reasons for choosing ACP cladding is it provides safety against fire accidents. The fire retardant property comes from the mineral core it has in between two ACP Sheets. Except for stopping the fire from spreading, it also helps stop harmful smoke from emission and flaming droplets from spreading during such disasters.

Related Blog: Fire Retardant ACP Panels and Why Are They Important?


4. Safeguard the property from harsh weather & dust:

Aluminium composite panels have a coat of PVDF or Polyvinylidene fluoride resin not only to add shine to the surface but also to make it UV-resistant. These panels perform the best in harsh weather conditions as well. These sheets do not welcome bacteria and microbes and reduce the chances of cross-contamination instead. Due to its flat and shiny surface, it is easy to clean dirt and debris. Just some water, mild soap and a soft piece of cloth can make your ACP cladding as good as new.

5. Recycle for a greener tomorrow:

The use of ACP cladding promotes sustainability as these are recyclable. Both the mineral core and aluminium sheets can be scrapped off in need of producing something new with the same.

Last but not the least, a proper installation is required no matter how easy the application process seems. A faulty installation might lead to water leakage into the building in case of heavy rain, storms or hurricanes. Always call for professional help whenever you choose ACP cladding for your construction project. With 18 glorious years of experience, Viva provides you with extremely stylish NFPA 285 certified B1 fire retardant ACPs to fulfil whatever a modern construction might need.

Top 5 Reasons To Use Aluminium Composite Panels For Façade

Top 5 Reasons To Use Aluminium Composite Panels For Façade

Top 5 Reasons To Use Aluminium Composite Panels For Façade 1200 600 Viva Composite

First impressions last forever. The fact is you only get one chance to make the first impression that lasts a lifetime. Positive first impressions lead to the upliftment and negative first impressions lead to downfall.

Just like everything, your building or home needs to develop a positive first impression when people see it from outside.

best quality ACP sheets for ACP Facade

So, how can we make a building look visually appealing and aesthetic? The solution is Aluminium Composite Panels. Needless to mention, the building façade is the very first thing people notice when they see a building.

Aluminium Composite Panels are undoubtedly the best way to beautify and add a futuristic touch to your building. They are not only elegant but also have several properties which makes them one of the best material to beautify building facades.

Related: Aluminum Composite Panel (ACP) Design, Features and Uses 


Let’s take a look at some of the top reasons why you should use Aluminium Composite Panels for Façade –

  • Durable – The best thing about Aluminium Composite Panels is that they are durable and can also be cut, folded, drilled and perforated to various shapes. The best quality ACP sheets can also retain their colour, shape and size even after direct exposure to sunlight and weather changes which makes them ideal for all the seasons. ACP sheets are also soundproof and stain-resistant.

  • Low-cost maintenance – The cost of maintaining ACP sheets is negligible if you compare it with materials like wood, steel or concrete. Apart from being low-cost, it is also hassle-free to maintain. Aluminium Composite Panels don’t have to be cleaned very often and their cleaning process is also pretty easy. A simple wipe with a cloth is enough. It will remove the dirt or dust particles from its surface.

    Related: Highlighting The Maintenance Tips For Facades

     

  • Budget-friendly – Aluminium Composite Panels are one of the most cost-effective and budget-friendly cladding materials available in the market today. Also, since these panels are lightweight and easy to install, it lowers the labour and material cost. The best quality ACP sheets also feature thermal comfort which reduces energy consumption and thus, electricity bills.

  • Available in a wide variety of colours, shapes and sizes – Aluminium Composite Panels are available in a wide variety of colours, shapes and sizes which makes the ideal cladding materials. Viva, being one of the largest ACP sheet manufacturer in India provides 300+ ACP shades which can also be customized as per the requirement of the customer.

  • Fire resistance – ACP sheets are fire retardant as well. Viva is one of the leading manufacturers of fire-retardant ACPs in the country. Our fire-retardant ACPs Class B, Class A2 and Class A2 +  are certified by Thomas Bell-Wright and does not lead to flashover, produces negligible smoke and zero flaming droplets.

Best quality fire-retardant ACPs

Conclusion

These are some of the top reasons why ACPs are so preferred among builders and architects all over the globe. Viva is amongst the leading ACP sheet manufacturer in India known for having state-of-the-art Korean machines with advance technology to ensure top-notch products. If you’re planning to purchase the best quality ACP sheets, then Viva has you covered.

Viva is one of the top 10 ACP sheet manufacturers in India | ACP Company

What Makes Viva One Of The Top 10 ACP Sheet Manufacturers In India?

What Makes Viva One Of The Top 10 ACP Sheet Manufacturers In India? 1200 600 Viva Composite

Aluminium Composite Panels – one of the most sustainable, eco-friendly, and visually appealing cladding materials in the world. These are basically three-layer sandwich panels consisting of two aluminium coils bonded to a polyethylene (PE) and Fire Retardant (FR) core. ACP sheets are highly appealing which increases the value of your premises. We must say that ACP sheets are a true piece of art. Not only they are lightweight and hassle-free to install and they are cost-effective as well.

Aluminium Composite Panels are a great way to add elegance and a futuristic touch to your building. Apart from being visually appealing and durable, they offer a plethora of other benefits as well. There are ACP sheets available in the Indian market which are corrosion-resistant and fire-retardant.

Viva Fire Retardant ACPs | Top ACP Sheet Brand

  Related: Viva – A Leading Fire-Retardant ACP Sheet Manufacturer In The World

We at Viva, are delighted to state that our constant hard work and dedication in this field has positioned us as one of the leading ACP sheet manufacturers in India. It is our expertise and efforts which have brought us to the forefront and serve the country with the finest quality Aluminium Composite Panels.

With over 18 years of experience in the ACP industry, we have introduced over 300 shades of ACP Sheet in the country which can also be customized as per the client’s requirement.

We give utmost importance to our manufacturing processes. Our ACP manufacturing facilities are equipped with state-of-the-art Korean machines with advanced technology to ensure top-notch quality products. We are also equipped with 6 production lines with a production capacity of 7 million m² per annum and 2.5 Lakhs ft² per day.

VIVA ACP rainscreen system | Best ACP Sheet - VIVA
Related: ACP Sheet Manufacturers In India – Who Is The Best Brand?

At Viva, we also offer thermal resistant or fire retardant ACPs which are certified by Thomas Bell-Wright. It acts as a perfect barrier against fire, produces negligible smoke and zero flaming droplets. To ensure that our manufacturing process does not pose a threat to the environment, we make eco-friendly lead-free paint.

We also consider it our duty to supply our goods all over India right on time. This has been made possible by our more than 500 dealer network and over 100 retail shops across the country. We also have 18 warehouses across all the major cities of India.

The Aluminium Composite Sheet or ACP Sheets we provide can be divided into the properties of – Fire retardant, Anti-bacterial, Anti-scratch, and self-cleaning. Some of the series we offer are – Corten Steel, Galaxy, Dessert, Natural Stone, Premium Marble, Premium Wood, Rustic, Glossy, etc.

At Viva, we are consistently studying even more advanced methods to improve our business environment and also deliver consistently superior performance.

Fire-Retardant ACP Sheet Manufacturer- Viva

Fire Retardant ACP Panels and Why Are They Important

Fire Retardant ACP Panels and Why Are They Important 800 400 admin

Concrete, steel, and wood is the preferred material for the majority of buildings sprawling through the cities. These buildings, whether residential or commercial, need to demonstrate excellent safety and fitness to preserve human lives during physical distress. Fire is one such threat that takes away thousands of lives in almost the countries annually and results in property damage piling up to billions of dollars. So the question is, do we have fire retardant building materials that can preserve the precious human lives? The answer is fire retardant ACP Panels or Aluminum Composite Panels. We will discuss Kamala Mills Tragedy to explain the benefits of Fire Retardant ACP Panels clearly.

Kamala Mills Tragedy: A Case Study

On 28 December 2017, a fire broke out in the famous compound of Kamala Mills in Mumbai. Kamala Mills housed restaurants and pubs in the building floors, and the place was a hotspot for people who enjoy the nightlife. There were two pubs associated with the fire that resulted in the death of 14 people (Official figure) and seriously injuring dozens of others. The pubs were 1Above and Mojo’s Bistro.

fire retardant ACP Panels | Kamala Mills Tragedy: A Case Study

At 12:22 am past midnight, the violent fire spread to both the pubs and to save their lives the guests started running. A few moments later, the wooden rooftop caught fire and collapsed. As per the investigative reports, this event was a significant factor in increasing the death toll. Investigators later revealed the pointers which lead to this weird incident and loss of precious lives. These were:

  • Administrative carelessness and lack of adequate fire safety measures.
  • Building material was another primary reason for spreading of the fire. Also, the rooftop was covered with cloth and made up of wool.
  • The building lacked fire-retardant building material which could have stopped the fire.

Kamala Mills fire incident case study reveals that had the building premises contained ACP panels at crucial places like rooftops, exits, and walls, the fire would have kept from spreading. Apart from that, lack of fire-safety equipment in the two pubs is another reason for the rapid spread of the fire.

VIVA acp sheet fireproof

Aluminium Composite Panels at a Glance

Aluminium composite panels or ACP Panel consist of three layers; Two external layers are made up of thin aluminium sheet, while the middle layer is made up of a low-density core. The low-density base is usually made up of Polyethylene foam.

Due to the ‘sandwiched’ foam layer between two aluminium sheets, this type of panel is known as the ‘Sandwich Panel’ or ‘Sandwich Structured Composite.’

ACP Properties and Features

Sandwich panels or the Aluminum Composite Panels possess many excellent properties and characteristics suitable for constructing a safe building. These are:

Thermal Resistance

Aluminum Composite Panels have different thermal conductivity values. These values depend on the sandwich material of the core. ACP panels are often poor conductors of thermal energy, meaning that they do not conduct heat very well.

This characteristic is due to the design of the board itself. The gap between the two outer layers minimises the thermal bridges, hence the poor thermal conductivity.

Related: Flame Retardant ACP’s – Fire at Mahavir Plaza


Mechanical Properties

Aluminium composite panels display great strength, rigidity, structural integrity, and reduced weight when used in buildings.

ACP panels have a high strength to weight ratio primarily due to

1) Aluminium being light in weight.

2) Low mass-density of the fire retardant core material. Usually, the ACP panels weigh close to 4 kg/meter square which is perfect for reducing building efforts and maintenance.

Fire Retardant

Aluminum Sandwich Panels are not fire retardant. To get fire-retardant aluminium composite panels, you’ll have to consult your vendor/dealer. Fire retardant ACP panels are similar to any other sandwich panel regarding design. The only difference lies in the use of ‘Fire Retardant Core Material’ and the thickness of the external aluminium sheets.

Viva Fire Retardant ACPs

All these superior physical characteristics of the panels make them an excellent option to give a beautiful finish to the exteriors and interiors of the building.

How Viva Helps you build a safe, fireproof building?

Viva is an industry leader in providing high-quality Aluminum Composite Panels for buildings. Also, having worked on multiple national and international projects, Viva aims to be an industry leader in providing fire-retardant ACP panels to keep any fire hazards at bay.

Our unmatched quality and finish of the sandwich aluminium fireproof panels has helped us earn the trust of global construction players. Additionally, we hold expertise not only in manufacturing but also in fire retardant ACP panels with Aluminum, FR, and PE cores.

Use fire-retardant ACP panels in houses, commercial premises, and other civil construction finishing. Nevertheless, a wise step taken today can save a lot tomorrow.

Aluminium Composite Panels and it’s Evolution

Aluminium Composite Panels and it’s Evolution 825 510 admin

Aluminium Composite Panels (ACP) has been a popular material for building facades as well as cladding for more than two decades. ACP consists of two high-strength aluminium sheets which sandwich a low density, insulating core. Hence, they are also known as sandwich panels.

The original purpose behind their design and creation was to use it as a material for signage. However, today ACP find diverse applications like wall coverings, architectural claddings, interior decorations, false ceilings, etc.

So, below is the history and evolution of ACP and how it came to become one of the most important building material used in various construction and architectural projects.

History of Aluminium Composite Panels

The Aluminium Composite Panels (ACP) was originally introduced as a joint-invention between companies known as Alusingen and BASF in 1969. Later Alusuisse bought Alusingen, which was eventually obtained by another international firm named Alcan (currently Rio Tinto) in 2000.

In spite of its introduction in the 1960s, it was only until the mid-1980s that the mainstream architectural industry discovered the properties of ACP as a building material and started its extensive use. Moreover, the widespread use of ACP in the commercial and residential buildings began in the early 1990s. It was then realised that it could reduce costs and enhance architectural performance.

ACP Brands through time

The first form of Aluminium Composite Panels that came to existence was marketed under the brand name ‘Alucobond®,’. The manufacturing process was patented by Alusingen for 20 years, between 1971 and 1991. The brand name (Aluminium –Composite — Bonding) was itself a representation of how the panel was made; by bonding the aluminium alloy to a composite material. It is for the same reason that the original aluminium composite panels were also known as Alucobond.

After the patent expired, many prominent names of the construction industry began the ACP manufacturing process. As a result, several significant brands emerged, like Alcoa (brand name Reynobond), Mitsubishi (brand name Alpolic), Etem (brand name Etalbond), etc.

Change in Composition of Aluminium Composite Panels

Even though many ACP brands emerged, the product did not change in essence. The significant changes occurred in the composition of the aluminium panels, which was modified based on the required features of the panel and their area of use.

However, when some high-rise buildings got burnt due to the involvement of ACP, the flammable nature of its core material came to fore. Since then, the core material has been altered to constitute non-flammable material with a low combustion risk.

The overall thickness of the panels used currently is in the range of 3-6 mm (0.12-0.24 in.), and that of the aluminium facings is in the range of 0.2- 0.8 mm (0.008- 0.032 in.) The insulated core has been developed from several different materials, but there are three general categories today in which every kind of core belongs:

  • PE Cores – These cores are made of 100% polyethylene (PE) and are flammable.

  • FR Cores – These cores are made of a composite material containing a high percentage (70% to 90%) of mineral wool/ rock fiber/ rock wool, which are non-combustible and act as a fire retardant.

  • Aluminium Cores – These cores are either made of an aluminium honeycomb structure or solid aluminium.

To make them more suitable for various kinds of applications, ACPs have been developed with different types of paints and coatings, as shown below:

  • PE/FR Constructional/Architectural Panel sheets coated with PVDF resin, (XT/ High Durable) polyester paint.

  • Panel sheets coated with Nano PVDF

  • Digital Printing/ Signage Panel sheets coated with FEVE resin or high-quality polyester.

Since the modifications carried out with the core and panel quality, several ACP products have launched which show many architectural advantages over other building materials:

  • Higher strength to weight ratio

  • Lighter weight

  • Material flexibility and adaptability

  • Durability

  • Superior insulation features

Evolution of Aluminium Composite Panels

From being used for signage in the beginning to being a major architectural material, ACP has come a long way. Today, it finds applications in various projects and spaces, including in:

Internal Partitions, Building Renovations, Curved Fascias, Container Constructions, Internal Wall Coverings, Architectural Claddings, Machine Coverings and many more.

Aluminium Composite Panels are one of the most used material that dominates the facade industry. Due to its light-weight features, it is the substance of choice for building temporary elements like trade show structures. Viva manufactures high-quality Aluminum composite panels as per the building requirements. These include Aluminum core, FP core and PE core sandwich material that gives maximum structural integrity and fire hazard protection.

The use of Aluminium Composite Panels has evolved to such a level that many famous architectural marvels are extensively constructed from it. Some of them are Spaceship Earth in Orlando (U.S); L’Oreal Paris building in France; Guggenheim Museum Bilbao; The Leipzig branch of German National Library; VanDusen Botanical Garden in Canada, etc.

Conclusion

From a material dominated by a single company, Aluminium Composite Panels has evolved not only in its composition and manufacturers but also in its applications, making it one of the most used materials in the construction and architectural industry. With their lighter weight and fire -retardant properties, aluminium composite panels have been used so extensively, that some modern cities are composed entirely of them, along with materials like glass and curtain wall.

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Mumbai, Maharastra – 400059

1800-313-3770 (Toll Free)
info@viva.co.in

About us

A leader in the world of Aluminium Composite Panels, Viva Composite Panel Pvt. Ltd has come a long way since its inception in 2003. Viva is a premier ACP sheet manufacturer in India making use of state-of-the-art Korean machines with advance technology to ensure top-notch ACP sheets. Viva has 18 warehouses across all the major cities of India and more than 500 dealer network across the country.

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